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Product in the spotlight: Build-Up Break-Down
A more detailed description of the Build-Up Break-Down
Workstation for building-up and breaking-down 10 ft main deck pallets.
Safe Working Load: 7,000 kg
The workstation consists of a hydraulic operated scissor lift with a roller deck to be installed in a concrete pit. The workstation operates at variable heights between 508 mm above floor level and 1,500 mm below floor level.
Hydraulic Scissor Lift
The hydraulic operated scissor lift consists of a steel support frame for floor mounting and a top frame for support of the roller deck.
The lifting and lowering functions are affected by means of a heavy duty scissor structure in combination with two hydraulic cylinders. For inspection or maintenance purposes, solid safety supports (props) are installed on both sides in the scissor lift.
The scissor lift is powered by a Hydraulic Power Pack (HPP) including a pump, oil tank and control valves. Connection is by means of flexible hoses with rupture valves. The pump used is of the low noise type to reduce the noise emission to an absolute minimum (< 70 dB(A) ).
The workstation is installed in a concrete pit in which the HPP is also placed.
A side extension of the pit is protected by a heavy steel plate cover including a manhole. A ladder is provided for access to the lift and HPP for inspection, maintenance or repair.
The workstation is equipped with steel side skirts for operator safety.
Low profile steel barriers are provided around the roller deck area to protect the workstation against possible impact caused by mobile material handling equipment.
Operator Control Box
The control box with push buttons, signal lamps and emergency stop button for the operator is to be fitted at a suitable location near the workstation.
Central Electrical Cabinet
The electrical cabinet with the required interlocking and switch gear for the motors is to be installed in the foundation pit.
Weighing System
The workstation will be fitted with an integrated weighing system equipped with:
• 4 heavy duty stainless steel load cells, beam type, 50 kN capacity
• Junction box and weight indicator for display of tare, net, and gross weights.
• Weighing capacity 8,000 kg with 5 kg divisions.
The weighing system will be pre-tested in our factory and is to be calibrated and verified at site after installation.
Specifications
Workstation 10 ft
10ft NEP 10ft WEP
Capacity – safe working load 7,000 7,000 kg
Operating height (top of roller level):
above floor level 508 508 mm
below floor level 1,500 1,500 mm
lifting stroke 2,000 2,000 mm
Pit Dimensions :
Total length 3,670 3,070 mm
Total width 3,650 4,420 mm
Total height 2,364 2,364 mm
Power Pack motor rating: 5.5 5.5 kW
Lifting / lowering speed: 1.8 1.8 m/min
Lowering Build-Up Break Down Workstation, 20ft
Workstation for building-up and breaking-down 10 ft or 20 ft main deck pallets.
Safe Working Load: 15,000 kg
The workstation consists of two hydraulic operated scissor lifts with roller decks to be installed in a concrete pit. The workstation operates at variable heights between 508 mm above floor level and 1,500 mm below floor level.
Hydraulic Scissor Lift
The hydraulic operated scissor lift consists of a steel support frame for floor mounting and a top frame for support of the roller deck.
The lifting and lowering functions are affected by means of two heavy duty scissor structures in combination with two hydraulic cylinders per scissor lift. For inspection or maintenance purposes, solid safety supports (props) are installed on both sides in each scissor lift.
Both scissor lifts are powered by a mutual Hydraulic Power Pack (HPP) including a pump, oil tank and control valves. Connection is by means of flexible hoses with rupture valves.
The pump used is of the low noise type to reduce the noise emission to an absolute minimum (< 70 dB(A) ).
The workstation is installed in a concrete pit in which the HPP is also placed.
A side extension of the pit is protected by a heavy steel plate cover including a manhole. A ladder is provided for access to the lift and HPP for inspection, maintenance or repair.
The workstation is equipped with steel side skirts for operator safety.
Low profile steel barriers are provided around the roller deck area to protect the workstation against possible impact caused by mobile material handling equipment.
Operator Control Box
The control box with push buttons, signal lamps and emergency stop button for the operator is to be fitted at a suitable location near the workstation.
Central Electrical Cabinet
The electrical cabinet with the required interlocking and switch gear for the motors is to be installed in the foundation pit.
Roller Deck
We refer to the separate data sheet for a detailed description of the roller deck.
Split Operation Facility 10 ft + 10 ft
This facility enables independent operation of the two scissor lifts for working on either
2x 10 ft pallets or 1x 20 ft pallet.
In this case the lifts and roller decks do not have a permanent connection, but when required can be locked together with a hydraulic locking mechanism.
Weighing System
For the split operation facility, the weighing system is also split whereby the two adjacent roller decks are each fitted an integrated weighing system with;
• 4 heavy duty stainless steel load cells, beam type, 50 kN capacity
• Junction box
By connecting both weighing systems to a mutual weight indicator, the operator can choose to display and record the weight of either “platform A”, “platform B” , or combined “platform A + B”.
The weighing system will be calibrated and verified at site after installation.
Individual weighing capacity 8,000 kg with 5 kg divisions.
Combined weighing capacity 15,000 kg with 5 kg divisions.
Specifications
Workstation 20 ft NEP
Capacity – safe working load 15,000 kg
Operating height (top of roller level):
above floor level 508 mm
below floor level 1,500 mm
lifting stroke 2,000 mm
Pit Dimensions :
Total length 7,340 mm
Total width 3,650 mm
Total height 2,364 mm
Power Pack motor rating: 11 kW
Lifting / lowering speed: 1.8 m/min
